Custom Double Sided Printed Corrugated Mailer Box With Logo

1) Core Structure: Duplex Chipboard / Grey Chipboard Cardboard

We construct the box body with high-density duplex (grey) chipboard. This material is:

• Rigid & durable: ideal for sharp edges, tight lids, and long-term protection.
• Dimensionally stable: resists warping for precise fit and clean lines.
• Print-friendly: accepts wraps and liners without telegraphing.

2) Wrapping Paper Options

Your visual and tactile finish comes from the outer paper wrap. We support a wide range, including:

• Natural Brown Kraft – uncoated, earthy look with strong fibers; perfect for eco-lean branding.
• White Kraft – clean, bright base that prints crisply and supports foil, UV, and embossing.
• Black Kraft – deep, saturated tone for luxury and minimal designs.
• Metallic Paper – reflective sheen that elevates gift and beauty SKUs.
• Holographic – prismatic effect for high-impact, modern packaging.
• Textured Papers – tactile surfaces (e.g., linen, laid, pebble) that signal craft and quality.
• Art Paper – smooth, coated surface for high-fidelity images and precise color matching.
• Pearl Paper – subtle iridescent shimmer that adds a refined, premium glow.
• Glitter Paper – bold sparkle for celebratory, eye-catching presentations.
• Tissue Paper – ultra-light wrap or liner that adds softness and color layering.
• Leatherette Paper – leather-like grain that delivers a rich, tactile luxury feel.
• Wove Paper – lightly textured, fabric-like look for understated elegance.
• Corrugated Paper – ribbed structure for a rugged, industrial aesthetic (often used as sleeves or simulated via embossing for a smoother wrap).
• Rigid Paper – thicker, stiffer sheet for structural accents or outer wraps that need a substantial handfeel.

As pictured in our material palette, these options cover a wide spectrum from kraft and art papers to pearl, glitter, leatherette, wove, and more—allowing precise alignment with your brand’s tone.

Need a specific brand color? We can wrap with color-matched stock or print on white kraft/metallic to achieve exact Pantone tones.

3) Quality Assurance You Can Trust

• Incoming inspection: All material is imported only after quality inspection to verify caliper, stiffness, color consistency, and surface cleanliness.
• On-hand availability: All materials are in stock to support quick sampling and stable lead times.
• Safe warehousing: Materials are stored in a secure warehouse with controlled stacking and protection from dust, moisture, and light to preserve finish and printability.

4) Compliance & Sustainability

Every material can be provided with the following documentation as needed:

• FSC – for responsibly sourced paper.
• CE – conformity for relevant safety directives in applicable markets.
• REACH – compliance on chemical substances for the EU.

These certifications help you meet retailer requirements and support corporate sustainability reporting.

5) Why this material system works

Pairing duplex/grey chipboard with the right wrap gives you:

• Structure: strong walls that protect contents and feel premium in-hand.
• Finish control: from minimalist kraft to eye-catching holographic.
• Brand flexibility: embossing, debossing, foil, screen, UV spot gloss, and soft-touch lamination all perform reliably on these substrates.

6) Typical configurations

• Luxury lift-off lid: grey chipboard + white kraft wrap + pearl liner.
• Eco set-up box: grey chipboard + natural brown kraft wrap (uncoated).
• Beauty PR kit: grey chipboard + metallic or holographic wrap + custom foam tray.
• Fashion accessory box: grey chipboard + black kraft wrap + leatherette texture and foil logo.

Bottom line: With certified materials, rigorous inspection, and a comprehensive wrap library—from kraft to metallic, holographic, textured, pearl, glitter, leatherette, and beyond—we deliver rigid boxes that are sturdy, beautiful, and retail-ready. Share your target look and budget, and we’ll recommend the optimal chipboard thickness and wrap combination on the spot.

1) Printing Methods

Offset Print

Think of offset as the gold standard for sharp, consistent color.

• Best for: medium to large runs, brand-critical color, tiny type, and photo-perfect images.
• The look: ultra-smooth gradients, crisp details, precise alignment.
• Works on: coated and uncoated wraps (kraft, art, textured papers) and liners.
• Why pick it: the most cost-effective at scale, unmatched control over Pantone spot colors, repeatable across reorders.
• Plays well with: foil stamping, emboss/deboss, matte/gloss/soft-touch laminations, and spot UV.

Digital Print

Great when you need to move fast or print smaller quantities.

• Best for: short runs, sampling, personalization (names, codes), quick launches.
• The look: clean, modern detail with strong color on coated stocks.
• Works on: optimized coated wraps and selected uncoated/textured papers (varies by press).
• Why pick it: no plates, speedy turnaround, budget-friendly for low volumes.
• Plays well with: laminations and most special finishes (just confirm heat/pressure limits for heavy emboss or multi-pass foil).

UV Print

When you need rich color on tough or dark stocks—and you’re on a tight schedule.

• Best for: bold solids on black/dark papers, non-absorbent surfaces, and fast on-press curing.
• The look: inky density, high rub-resistance, razor-sharp detail; prints beautifully on specialty wraps that repel conventional inks.
• Works on: coated, uncoated, metallic, and some synthetics—excellent for black kraft and metallic wraps.
• Why pick it: instant curing (less smudging, quicker finishing), supports special effects like raised clear and textures, tighter timelines.
• Plays well with: spot gloss/raised UV, precise foil and emboss registration.

2) Inks

Water-based Inks

• Vibe: low odor, fewer VOCs—nice for eco-forward brands.
• Use when: printing on absorbent wraps (kraft, many textured papers) with aqueous or matte top coats.
• Keep in mind: can dry a bit slower on heavy coverage; add sealing or lamination for scuff resistance.

Soy/Vegetable-Based Inks

• Vibe: renewable content with rich color; easier to de-ink for recycling.
• Use when: you want greener chemistry without losing offset quality.
• Keep in mind: behaves like standard offset; finish with AQ or film lamination for durability.

Fluorescent Color Inks

• Vibe: super bright, blacklight-reactive accents that demand attention.
• Use when: you’re launching a high-impact campaign, warnings, or limited editions.
• Keep in mind: brightest over white/light bases—use a white underprint on dark wraps; protect with a clear coat to reduce fading.

Oil-Based Inks

• Vibe: the reliable workhorse of offset—great coverage and trapping.
• Use when: you need predictable, robust performance and quick makereadies.
• Keep in mind: manage drying/anti-setoff; versatile across coated and uncoated stocks.

Pantone Metallic

• Vibe: real metallic flakes—gold, silver, and special metallic hues.
• Use when: you want a luxe shimmer without switching to foil.
• Keep in mind: smoother stocks look shinier; add a clear coat or lamination to protect the metallic sheen.

Pantone (Spot) Colors

• Vibe: exact brand colors beyond CMYK’s limits.
• Use when: logos and solid brand tones must be dead-on across every run.
• Keep in mind: specify the Pantone number and finish (C/U). On textured or dark wraps, request drawdowns to confirm.

3) Choosing the Right Combo (Quick Picks)

• Eco-forward kraft look: Offset + Soy/Vegetable or Water-based inks; finish with matte AQ or kraft-safe lamination.
• Luxury on black kraft: UV Print + Pantone Metallic or bold Pantone Spot; add foil and soft-touch lamination.
• Short-run or test market: Digital Print + standard CMYK; add film lamination for durability.
• Neon or high-impact campaign: Offset/UV + Fluorescent accents; use a white underprint on dark wraps.
• Photographic cosmetics imagery: Offset + high-fidelity CMYK + Pantone Spot for brand solids; gloss or satin lamination.

4) Color Management & Prepress Tips

• Proof smart: get hard proofs or calibrated digital proofs for spot-critical work; ask for drawdowns on metallic/fluorescent inks with your actual wrap.
• Plan your gamut: lock in brand solids with Pantone spots; keep CMYK for photos and gradients.
• Use underprints: add a white base on dark or heavy-texture wraps for cleaner color and sharper graphics.
• Pick finishes early: lamination/varnish sheen changes how color reads—and how well it resists scuffs.

5) Typical Applications

• Beauty & Fragrance: Offset or UV with Pantone metallic accents, soft-touch lamination, fine emboss.
• Tech & Accessories: Digital for agile SKUs; spot UV over solids for contrast.
• Wine & Confectionery: Offset with soy inks on textured wraps; foil seals; satin lamination.
• Limited Editions / PR Kits: UV with fluorescents or metallics; layered finishes for tactile drama.

Bottom line: Whether you prioritize offset precision, digital speed, or UV versatility, matching the right print method with the right ink—from water-based and soy/vegetable to fluorescent, oil-based, Pantone metallic, and Pantone spot—keeps your rigid boxes on-brand, durable, and unforgettable from first glance to unboxing.

Core Films & Clear Coats

Lamination (Matte or Gloss)

A thin protective film that seals your print.

• Matte: non-glare, smooth, and premium.
• Gloss: shiny, punchy color and contrast.
• Why use it: better scuff and moisture resistance, cleaner edges, and a perfect base for foil or embossing.

Anti-scratch Lamination

Like standard lamination, but tougher.

• What you get: fewer hairline scratches—ideal for dark colors and boxes that travel a lot.

Soft-Touch / Silk Lamination

That “peach-skin” feel everyone loves.

• What you get: a velvety, upscale touch that pairs beautifully with foil or spot gloss accents.

Aqueous Coating (AQ)

A water-based clear coat applied on press.

• Finish: dull, satin, or gloss.
• Why use it: quick, clean protection at a friendly price—great on kraft and art papers.

UV Coating

A thicker clear that cures instantly under UV light.

• Finish: ultra-gloss or specialty matte.
• Why use it: serious rub resistance and color pop, especially on dark solids.

Varnish

A lighter clear coat.

• Finish: matte, satin, or gloss.
• Why use it: economical sealing and subtle sheen control when you don’t need a full laminate.

Spot Effects & Special Touches

Spot Gloss UV

Shine only where you want it.

• Use it for: logos, headlines, or patterns on a matte or soft-touch background—instant contrast and focus.

Scodix Digital Enhancement

High-precision, tool-free effects.

• What it does: adds raised (3D) gloss, textures, or digital foil without metal dies.
• Why it’s great: fast setup, perfect for short runs, personalization, or intricate details.

How to Pair Finishes with Your Goal

• Clean, luxury look: Soft-touch laminate base + spot gloss UV (or Scodix high-build) on the logo.
• Maximum color pop & protection: Gloss lamination + UV coat or spot UV on key visuals.
• Built for travel: Anti-scratch matte lamination + AQ or varnish on the interior liner.
• Short-run showpiece: Digital print + Scodix digital foil/raised effects—no tooling, big impact.
• Eco-lean feel with polish: AQ satin over kraft or textured papers for a natural look that still resists smudges.

Practical Production Tips

• Decide finishes early. Film sheen and coating thickness can shift color and affect how foil/emboss lands.
• Create contrast. Matte or soft-touch + glossy accents = instant depth.
• Protect deep colors. Anti-scratch is your friend on black and rich hues.
• Test special stocks. Run quick drawdowns for UV/Scodix on textured, metallic, or dyed papers.
• Don’t forget inside surfaces. AQ or varnish on liners helps boxes stay cleaner during packing and shipping.

Bottom line: Whether you love the velvety feel of soft-touch, the mirror shine of UV, or the raised sparkle of Scodix and digital foil, the right finishing stack protects your box and elevates your brand—from shelf appeal to unboxing.

Handles

Plastic Handles

Tough, lightweight, and budget-friendly. Great for everyday retail boxes that need real carry strength (think electronics or housewares). Available clear, frosted, or Pantone-matched, with different shapes to suit your style.

Leather Handles

Instantly premium—choose genuine or vegan. They feel great in hand and age beautifully, perfect for luxury gifts and spirits. Customize the grain, edge-paint, stitching, and metal end caps.

Macramé Handles

Braided or knotted cords (cotton, jute, recycled fibers) that give a handcrafted, eco-lean look. Soft to carry and ideal for beauty, wellness, or artisan foods.

Ribbon Handles

Satin, grosgrain, cotton, or recycled PET ribbons threaded through the box. Light, elegant, and super color-flexible—great for cosmetics, fashion accessories, and events. Add printed logos or metal tips for polish.

Ribbon & Bows

Use as a simple closure or pure decoration. Pre-tied bows add “gift-ready” charm to seasonal packs, PR kits, jewelry, and confectionery.

Locks & Closures

Metal Locks

Classic latches and clasps that click with authority. Durable, secure, and perfect for keepsake boxes or premium sets. Finish in gold, silver, gunmetal, or antique brass—and even brand the plate.

Magnetic Locks

Hidden magnets give a clean look and a satisfying “snap.” Ideal for book-style and clamshell rigid boxes where you want seamless lines. We can tune the pull strength and add multiple magnets for wider lids.

Child-Resistant Locks

Safety-first mechanisms (push-and-turn, squeeze tabs, slide-to-open) designed to meet regulatory standards. A smart choice for wellness and any product that requires CR packaging—with clear opening instructions printed inside.

Quick Pairings (Cheat Sheet)

• Light beauty kit: Ribbon handle + hidden magnetic lock → elegant and easy.
• Luxury gift set: Leather handle + metal lock → rich feel with a confident click.
• Eco/artisan vibe: Macramé handle + ribbon bow → natural, warm, and handcrafted.
• Travel-tough keepsake: Reinforced plastic handle + metal latch → durable and scuff-safe.
• Regulated products: Child-resistant lock + discreet magnets → compliant and premium.

Build Quality & Sustainability

• Strong where it counts: We reinforce handle areas inside the box and use grommets/rivets for heavier loads.
• Clean fit & finish: Hardware is aligned with jigs; magnets are polarity-checked so closures meet perfectly every time.
• Surface protection: We test contact points to prevent scuffs on matte or soft-touch finishes.
• Greener choices: Recycled cords and ribbons, vegan leather, and recyclable plastics are available; hardware can be designed for easy disassembly.

Bottom line: Choose the carry that matches your story—plastic for strength, leather for luxury, macramé for natural craft, ribbon for elegance—then finish it with the right closure: metal for a classic click, magnetic for seamless simplicity, or child-resistant for safety. Your box will look as special as what’s inside.